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Washing and handling of trolleys

SEMI STAAL designs and produces tailor-made systems for washing and handling most types of trolleys, roll cages and racks, including advanced trolley washer machines and trolley washing with disinfection function. We supply these specialized solutions to both food and non-food industries, including roller container washers for dairies, hospitals and the pharmaceutical industry.

We can provide you with a wide range of solutions – from small stand-alone trolley washing machines to fully automated washing systems – depending on your requirements. All our washing machines are modular and manufactured according to HACCP principles.

Our solutions help you strengthen food safety, improve hygiene and create better working environments.

The washing system for trolleys can be extended with

  • Drying systems
  • Conveyor systems
  • Storage systems
  • Handling systems

Washing systems in all sizes

Compact RW1 – Rack Washer

The RW1 has the inlet and outlet on the same side. The rack is manually moved into the washing cabin. This function can also be automated with a conveyor system. The simple solution when space is at a premium. The washing solution consists of a recirculating washing process and a fresh water rinse. Our 360° rotating nozzle system with four arms ensures that the racks receive intensive treatment during the washing process. Several types of heat sources and filters allow us to tailor a solution to your needs. Capacity 10-20 trolleys/hour

Compact RW2 – Rack washer

The RW2 has separate inlet and outlet sides to keep unclean and clean zones separate. The rack is manually moved into the washing cabin and out onto the clean side after the washing process. The inlet and outlet functions can also be automated with a conveyor system. The washing solution consists of a recirculating washing process and a fresh water rinse. Our 360° rotating nozzle system with four arms ensures that the racks receive intensive treatment during the washing process. Several types of heat sources and filters allow us to tailor a solution to your needs. Capacity 20-30 trolleys/hour.

RW2 accumulation lanes

In this solution, the washer is integrated with accumulation lanes before and after the washing unit. This increases the throughput speed, and reduces manpower. Layout and automation level can be customised as required.

RW2 tunnel solution

RW2 has separate infeed and outfeed. The central washer module is equipped with a recirculating pre-rinse (option), a recirculating washing section and an after-rinse as standard. The washer module can be integrated existing conveyor system or extended with SEMI STAAL conveyor system as required.

Flexible solutions

  • Multiple types and sizes can be handled in the same system
  • Capacity range of 20-200 items/hour
  • Small stand-alone or fully automated integrated systems
  • Manufactured according to HACCP principles
  • Guaranteed end result
  • After Sales Service and support

Good for both the working environment and the climate

  • Optimises the working environment
  • Time-saving process
  • Green sustainable system with a recirculating washing process
  • Low running costs

Fully automated washing and handling system

Trolley washer machine and disinfector

Washing and rinsing section

The recirculating washing system, with automatic heating of the water and dosing of detergent, washes the trolleys clean and bacteria-free. After the washing process, the trolleys are after-rinsed to ensure that they are pH neutral.

Several types of heat sources and filters can be selected, and a range of advantageous options make the system adaptable

Accumulation conveyors

Two accumulation conveyors for accumulation of items that has been cleaned.

Accumulation conveyors

Two accumulation conveyors for accumulation of unclean items.

Transfer section

Transfer lane from washing sections to accumulation lanes.

The transport system can be adapted to the nature of the task.

Blow-off dryer

The blow-off drying system can be integrated with the washer or stand alone. Blow-off drying ensures that the trolleys can be returned directly to the production line in a dry state.

Would you like to know more?

Nicolai Meyendorff
Sales Manager – Food/nonfood

Direct: +45 49 25 25 16
Mobile: +45 24 41 45 19
E-mail: nm@semistaal.dk

Breaking chains of infection in hospitals, improving food safety and creating better working environments

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